KTAC
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Designed to control.
Made to move.

From power integration to enclosure durability, we helped deliver a more versatile and rugged KTAC controller.
USB 3.2
Power and data in one port
Single
device solution for the whole platform
MIL-STD
Tested to MIL-STD-461 and MIL-STD-810
key features

Consolidated for portability

USB-C connection for power and data
The controller supports USB 3.2 and Power Delivery through a single port, enabling both smartphone charging and system control without external batteries.
Compact rugged housing
The shape fits comfortably in one hand and is built to handle vibration drops and field wear.
Modular radio design
The lower board supports swappable radio modules with antenna connections which allow the controller to interface with different UAV radios.
design impact

Results that make a difference

Simpler gear faster setup
We turned a multi-device kit into one rugged controller. That means less to carry, fewer wires and faster deployment.
Smarter connection
We built in USB-C with Power Delivery. Now one cable does it all: power, data and control.
Stronger seal, better feel
We refined the latch based on real-world use. It clicks in tight and stays locked through rough conditions.
project overview
A durable handheld controller

The KTAC controller is a handheld device used to operate unmanned systems in the field. It enables real-time control of robotic platforms in mission-critical environments where performance and portability matter.

Earlier versions relied on multiple components like battery packs, cables and control units that slowed down setup and added risk. We helped Kutta redesign the product into one handheld device that’s compact, intuitive and built for real-world conditions. The end result was fewer parts and simplified UI, positioning Kutta for faster scaling and transitioning to in-house production.

Project
Kutta
KTAC
Services
Electrical engineering design
Defense product design
Mechanical engineering design
Firmware development
Product concept development
Industry
Aerospace and defense
the challenge

Solve for power dependency and vulnerable shell

The original KTAC setup wasn't easy to use on the move. Operators had to juggle multiple pieces of gear and the housing wasn't rugged enough for rough field use. Kutta needed a way to combine everything into one tough reliable unit.

our approach

Iterate based on feedback

We teamed up early with Kutta and worked closely with 29Tech, our integrated manufacturing partner. Together, we rethought the layout, rebuilt the latch and added USB-C to combine power and control through one connection.

There's something satisfying about getting power, control and data to run through a single port. It keeps things simple for the people using it, which is exactly the point.
Andy Phillips
Founder and Principal Engineer
@ 28 Gorilla
capabilities

Skills & equipment used

Industrial product design
  • Ergonomic shaping for gloved hands
  • Compact housing design
  • CAD modeling with SolidWorks
  • 3D printing for quick iterations
Electrical engineering design
  • USB 3.2 + Power Delivery
  • Compact PCB layout
  • Power architecture redesign
  • Signal integrity for smartphone pairing
Mechanical engineering
  • Latch redesign for field durability
  • Vibration and drop resistance
  • Assembly fitment tuning
  • Sealing for weather protection
Firmware development
  • Embedded control logic
  • Smartphone plug-and-play
  • Multi-platform support
  • USB-PD firmware integration
Software product development
Product concept development
  • Early-stage design thinking with Kutta
  • Prototyping with 29Tech
  • Field feedback loops
  • Design-for-assembly alignment
Defense product design
We often work side by side with 29Tech, our integrated manufacturing partner, to ensure every design is ready to build without delays or guesswork. 29Tech’s contributions to this project include:
Design for manufacturing
Quality control
Supply chain logistics
Prototype manufacturing
Production support
If you prefer to work with another manufacturer, we can support a smooth transition with clear documentation, production-ready drawings, and testing protocols.
Our initial project was to improve the electronics design. We've since redesigned the entire product and tested to MILSTD-461 and MIL-STD-810 standards and compliant with TAK systems.
Senior Program Manager @ Kutta

Let’s design your next portable solution.