AI Drone Detection System
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AI for the sky:
A custom drone detection system

How we built and trained a custom AI using radio frequency and computer vision data.
RF + Computer vision
Passive RF detection fused with AI visual tracking
Built for the field
Trained on real-world data, not simulations
Multi-platform
Ground, maritime and airborne deployment
key features

Developed for high-interference environments

Real-world data first
We trained our custom AI models using recordings from drones operating in uncontrolled environments. Real signals and real noise ground the system, not simulations.
Custom AI for high-interference environments
Our AI models are built to perform in noisy and cluttered environments. This keeps false positives low, even in contested real-world conditions.
Research-driven iteration
We start with academic research and test against field-recorded data to refine our AI models cycle by cycle. Each pass tightens thresholds and improves detection reliability.
Edge AI system design
We validate AI and software performance before defining hardware requirements. Future electronics decisions will be made knowing the system must operate on the device, without cloud connection.
design impact

Results that make a difference

Passive by design
A passive system emits no signal of its own. It can’t be detected by whatever it’s tracking. Operators get full situational awareness without broadcasting their position.
Fewer false positives
Training on real drone behavior teaches the AI to separate drones from birds, debris and background movement. Operators spend less time chasing alerts and more time acting on what matters.
Ready for real-world deployment
The system's designed from the start to operate across ground, maritime and airborne environments. Wherever the mission goes, the detection capability goes with it.
project overview
An AI drone detection system

Drones are everywhere. In regulated airspace, at large public events and across defense and security operations, knowing what’s in the air has become a real operational challenge. And as drone technology gets smaller and cheaper, that challenge only grows.

Dillon Aero set out to build a detection system capable of operating across the full range of real-world conditions. In every environment, the requirement stays the same: detect drones reliably without broadcasting your own position.

28 Gorilla trained custom AI models to develop a passive detection system, fusing radio frequency (RF) signal classification with computer vision to detect drones that single-sensor systems can’t.

Project
Dillon Aero
AI Drone Detection System
Services
AI product development
Product concept development
Software product development
Defense product design
Electrical engineering design
Industry
Aerospace and defense
the challenge

An unsolved detection problem

Passive detection sounds straightforward until you account for everything working against it. RF signals from Wi-Fi networks, cellular towers and competing devices create constant interference that AI models can’t always filter out.

Visual detection is just as unpredictable. Lighting changes, background movement, birds and debris can all pull attention away from actual detections if the system isn’t built to tell the difference.

There’s a practical element, too. Dillon Aero needed a system that could operate across ground, maritime and airborne environments without a core redesign. Whatever the platform, the detection capability needed to come with it.

our approach

Test theory against reality

Most detection systems are built on existing tools and established methods. We started with something fresher. Academic research on RF signal classification, computer vision and applied AI pointed us toward approaches that hadn't made it into commercial products yet.

Then we stopped reading and started testing. We bought commercially available drone models and flew them in real conditions. Cloudy days, wind, open fields.

While lab conditions assume clean data and predictable inputs, the real world offers neither. We captured RF signals amid real interference and ran the footage through our models to see what actually worked. A lot of it didn't, and that was the point.

Staying close to what’s actually happening in the field changes what we build. Through our ongoing work with Dillon Aero, we tracked a significant development: some drones had stopped using wireless communication entirely, running fiber optic cables instead. A system that relies only on RF can’t detect them. That’s what made computer vision a hard requirement, not an add-on.Because edge AI has to run on-device, there's no tolerance for AI that only works under ideal conditions. We test until the system performs reliably under the same noise, interference and variability it will face in the field.

A lot of detection theory assumes clean data and controlled conditions. This project is about figuring out what actually works once you step outside the lab and everything gets noisy.
James Sargent
Senior Software Engineer
@ 28 Gorilla
capabilities

Skills & equipment used

Industrial product design
Electrical engineering design
  • Defining RF signal quality and stability requirements for AI model performance
  • Identifying and managing radio frequency interference sources including Wi-Fi, cellular and competing RF signals in complex environments
Mechanical engineering
Firmware development
Software product development
  • Custom AI model training using real-world drone recordings across variable environmental conditions
  • Computer vision detection using movement-based tracking algorithms capable of identifying drones from just a few pixels
  • Passive RF signal classification built to filter Wi-Fi, cellular and competing radio frequency interference
  • AI model validation using hand-marked frame comparison to measure azimuth and elevation accuracy
  • False positive analysis and threshold refinement across multiple field recording cycles
Product concept development
  • Translating academic and emerging research into deployable edge AI systems
  • Defining AI and software performance requirements before hardware constraints exist
  • Designing for multi-environment deployment across ground, maritime and airborne platforms from the start
Defense product design
  • Designing edge AI systems for contested, unpredictable and electronically noisy operational conditions
  • Building adaptive systems that operate across ground, maritime and airborne deployments without a core redesign
We often work side by side with 29Tech, our integrated manufacturing partner, to ensure every design is ready to build without delays or guesswork. 29Tech’s contributions to this project include:
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If you prefer to work with another manufacturer, we can support a smooth transition with clear documentation, production-ready drawings, and testing protocols.

Let’s design intelligent products together.